Precision Ledger
Assembly Tracking
Integrated tracking for radiator cores, tanks, frames, and intercoolers with automated shortage and supply balance management.
Core Assembly
Radiator Core Units
Precision tracking for brazed radiator cores with automated shortage alerts and supply balance monitoring.
Control Standard:Brazing Line Integration
Component Data
BrazingFin StampingCore BuildLeak TestQC
Automated shortage detection
Live brazing line throughput
Vendor stock reconciliation
Sync Status: Real-time SyncView Ledger
Structural
Tanks & Frames
Management of top/bottom tanks and mounting frames with exact component-to-assembly mapping.
Control Standard:Stamping Die Control
Component Data
StampingWeldingCoatingAssemblyLogistics
Component mapping accuracy
Automated frame stock levels
Multi-tier assembly tracking
Sync Status: < 2ms UpdateView Ledger
Thermal
Intercooler Systems
Thermal assembly tracking for intercoolers, ensuring alternate-month supply schedules are met.
Control Standard:Thermal Assembly Line
Component Data
ThermalBrazingTestingPackingShipping
Alternate-month supply logic
Thermal test result logging
PO amendment history log
Sync Status: Schedule SyncView Ledger
Auxiliary
Reserve Tank Modules
Automated requirement calculation for reserve tanks based on assembly production schedules.
Control Standard:Auxiliary Line Control
Component Data
InjectionAssemblyTestingStockDispatch
Automatic requirement calc
Stock master integration
Shortage report generation
Sync Status: 99.9% AccuracyView Ledger
Radiator Core Units Ledger
LIVE DATAReal-time PO tracking, shortage reports, and supply schedules.
Daily Capacity
1,200 Units/Day
Validated production throughput.
Sync Frequency
Real-time Sync
Real-time ledger updates.
Active Protocols
PO SyncStock APIScheduleShortage
Secure data integrity
Operational Ledger Protocol
Four-Stage System Deployment Workflow
A structured methodology to audit, build, and validate your production control system, ensuring data integrity and automated shortage reporting.
PHASE 01
Logic
Data Audit & Source Mapping
Initial Intake (Day 1–2)
PHASE 02
Logic
Formula & Logic Integration
System Build (Day 3–5)
PHASE 03
Insight
Dashboard & Reporting Setup
Visualization (Day 6–7)
PHASE 04
Logic
Control & Master Data Lock
Final Handover (Day 8)
STAGE 01Audit & Validation
Initial Intake (Day 1–2)
Data Audit & Source Mapping
Reviewing existing engineering spreadsheets to identify data gaps, formula errors, and structural inconsistencies.
System Spec-KeySAP-AUDIT-01
Logic / Methodology
Excel Logic Audit + Data Integrity Check
Tooling & Format
Standardized Template Mapping (CSV/XLSX)
Target Problem Areas
Formula errors, missing assembly links, duplicate PO entries, unit mismatches
Key Execution Steps
- 01.Verify assembly-to-component mapping accuracy
- 02.Identify orphaned PO records and balance discrepancies
- 03.Standardize naming conventions across all divisions
Ready to Build Your System?
Upload your IMPORTANT SHEET.xlsx to begin the automated ledger integration process.